Product Overview: Advanced EPS Shape Moulding Machine (Styrofoam Molding System)
Introducing the cutting-edge EPS Shape Moulding Machine, also renowned as the Styrofoam Shape Moulding System, designed to revolutionize the production of polystyrene insulation and custom shapes. This sophisticated machine combines robust construction, innovative technology, and precision engineering to deliver unparalleled performance and efficiency.
Framework & Structure
Built for durability and stability, the E-type EPS Shape Moulding Machine features a sturdy frame constructed from 16/20mm thick steel plates, reinforced with high-strength machine legs. The legs, crafted from a robust "H"-type profile, facilitate easy installation by the client, requiring only a prepared floor foundation. This solid foundation ensures that the polystyrene molding machine maintains optimal machine strength and stability during operation.
Filling System
Our EPS Shape Moulding Machine incorporates a versatile filling system that utilizes both normal pressure filling and vacuum filling methods. Material filling is precisely controlled by a level sensor, equipped with a double rotation chamber discharge system and boasts an impressive 44 filling outlets. This advanced filling system ensures consistent and efficient material distribution, optimizing production output and quality.
Steam System
Revolutionizing steam accuracy and efficiency, our machine employs a new pipe design for the steam system, integrated with a double steam valve, quick release valve, and a high-frequency solenoid valve equipped with a pressure sensor gauge. This innovative steam system significantly improves the precision of the EPS Styrofoam molding process, reducing steam consumption by approximately 20% compared to traditional EPS shape molding machines.
Cooling System
The cooling system of our EPS Shape Moulding Machine showcases a unique design, featuring a large vacuum pump with a vertical tank and a vertical vacuum cooling water spray on the top. This setup prioritizes vacuum cooling as the primary cooling method, drastically reducing water cooling time (typically set for just 8-12 seconds). This approach ensures that the final product retains a water content of less than 10%, enhancing product quality and durability.
Drainage System
Designed for rapid heating and drainage, our machine boasts enlarged inlets and outlets for the mould, including 8-1" steam inlets for expedited cycling and 6/8-2" outlets for the drainage system. A 6" large drainage pipe, controlled by a butterfly valve, further enhances the efficiency of the drainage process. Together, these features significantly increase the heating and drainage speeds, maximizing production capacity.
Control System
At the heart of our EPS Shape Moulding Machine lies a sophisticated control system, integrating PLC (Siemens) and a touch screen interface (Siemens) for intuitive and user-friendly operation. All electronic components are sourced from renowned brands, ensuring the utmost stability and reliability of the Styrofoam molding machine. This advanced control system simplifies the production process, allowing operators to fine-tune parameters and monitor production with ease.
In summary, our EPS Shape Moulding Machine represents the pinnacle of innovation in polystyrene molding technology. Its robust construction, precision filling and cooling systems, efficient steam and drainage designs, and intuitive control system make it the ideal choice for manufacturers seeking to enhance their production capabilities and produce high-quality Styrofoam insulation and custom shapes.
