What are the advantages of foam cutting machine?
Release time：2022-05-04 Click：25
The foam cutting machine is light in weight, strong in strength, with high cutting accuracy and good repeatability. The heating wire/fan box is where the heating wire is fixed. When cutting, the heating wire is cooled by a micro fan, and the elongation of the heating wire is compensated by a special spring. High-performance heating wire, this high-life alloy wire is composed of nickel, chromium, cobalt, molybdenum, and titanium. It can be stretched to a longer length, speed up the cutting speed, and has a long service life. Cause analysis of foam cutting machine equipment: The equipment startup speed is not very fast, and the glue output is relatively small, resulting in excessive plasticization of the raw materials. The granular material slips in the barrel, causing the screw speed to fluctuate, resulting in extrusion pressure fluctuations, and causing temperature control disorders. Therefore, before starting the machine, the manufacturer should make all preparations to minimize the waiting time during the machine heating process, and replace the template quickly and neatly. If the equipment screw is cooled by oil cooling, it is related to the setting of the instrument in the mold thermostat, the smoothness of the pipeline, the oil quality and other factors. If the equipment (screw and barrel) is cooled by circulating water, scale and solenoid valve failure are the main factors.
The EPS (Expanded Polystyrene) foam cutting machine boasts a lightweight yet sturdy design, delivering exceptional cutting precision and outstanding repeatability. At the heart of its operation lies the heating wire/fan box, where the heating wire is securely mounted. During the cutting process, a micro fan efficiently cools the heating wire, while a specialized spring compensates for any elongation, ensuring consistent performance.
The high-performance heating wire employed in this machine is a long-life alloy composed of nickel, chromium, cobalt, molybdenum, and titanium. This advanced material not only allows for greater elongation, accelerating the cutting speed but also ensures a longer service life.
Addressing potential issues with EPS foam cutting machinery, one common challenge is the startup speed, which may not be as swift as desired, accompanied by a relatively low glue output. This can lead to excessive plasticization of raw materials, causing granular slippage within the barrel. Such slippage disrupts screw speed, resulting in fluctuations in extrusion pressure and temperature control issues.
To mitigate these concerns, manufacturers should take meticulous preparatory measures before initiating the machine, aiming to minimize the wait time during the heating process. Swift and precise template replacement is also crucial. If the equipment's screw is cooled via oil, factors such as the thermostat settings, pipeline smoothness, and oil quality come into play. Alternatively, for water-cooled systems (screw and barrel), the presence of scale or solenoid valve malfunction are primary concerns that need attention.
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